Quality Policy:
*Improvement of Efficiency
*On-time Delivery
*Upgrading Quality
*Minimising Defective Products
*100% Perfect Products to Customer
Quality Target:
We provide the bags products with excellent quality to overseas and domestic markets through certifying the Quality Management System Through SGS.And action pursuant
systematically to operate the ISO9001:2000 Quality Management System.Our QC team works strictly follow under our own Quality Control System.
We have development a quality control system which has proved to be very effective.This system also appreciated by all our clients.
Our quality system can track down every single bag to the level of every individual stitcher and the checking supervisor even long after we have made the bag.Lower percentage of defects in our bags compared to international standards and lower incidents of complaints reinforces our faith in our systems.
Product Manual Sheet
The step-by-step procedure for controlling the quality of bags begins with the Product Manual. When a counter sample is developed for a client, a detailed product manual Sheet is
prepared. Includes the detailed description of the bag measurements of various sizes, list of accessories, packing details, a sketch of bag with special emphasis on the critical & complicated parts, label designs, prints/embroidery design if any etc.
Pattern
Patterns for all sizes are drawn sampling department, if the same has not been supplied by our clients. Most of our clients send to us the patterns by e-mail.
Fabric Testing Stringent Fabric Testing for various parameters such as shrinkage, color fastness, color matching according to the customer's requirements for each lot of fabric received is carefully conducted. In case the deviation is more than the tolerance, a prior approval is sought from client.
Accessories QC
Each of the accessories, we have defined our own quality parameters in detail. The accessories are checked on these parameters before they are accepted in the stores.
Pre-Production Sample
The Pre-Production Sample is made as per client sketch and these are sent to clients for their approval.This is very-very important & helpful for us as it reduces the scope of misunderstanding between our clients & us regarding any issue related to style,measurements packing etc. The production of bags of a new style is not started before getting the approval from our clients. The suggestion & improvements if any, received from our client are incorporated in the product manual before the production is started.
Checking the fabric cut-pieces
After the fabric is cut with the help of Cutting Department, the fabric cut pieces are checked in wearhouse. The unit supervisor checks the cut pieces with the product manual to
ensure that the fabric has been cut properly. He can issue the cut pieces for production, only if the cut pieces are to his satisfaction.
Production Sample
To ensure that the unit supervisor has understood the product manual sheet completely & there is no confussion in style, measurement etc, Supervisor makes a sample from the fabric
cut pieces & accessories received, compares it with pre-production sample received & sends it to the technical department for approval. The fabric cut pieces are issued to production
only after this production sample is approved by the technical department.
Production Line Checking
Each production line supervisor has a set of workers under him who are doing operations such as thread sewing. The supervisor checks 30% of bags made by each of these workers for
identifying problems due to difference in measurement & style.
Finished Checking
This is the checking, which is done for 100% of the bags. Here the finishing checkers check each bag for defects relating to stitching, printing, labeling etc to ensure that each &
every bag have gone through these operations, so that these are not missing from even a single bag.The finishing supervisor checks 30% of bags checked by each checker. This ensures that there is no negligence by the checkers. This checking is done before the bags are sent for ironing.
QC by unit Superviser
After the bags are packed, before despatching them the unit supervisor checks 10% of the bags.
Pre -Shipment QC
Before loading the goods in container the most experienced QC person does sample checking of all the items and the consignment leaves our premises only after the quality is approved by him.
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